Yas Ntses Ntses Crate Mould

 

Pwm npe	Yas Ntses Ntses Crate Mould
Khoom Siv Khoom	HDPE
Cov khoom loj	711 X 438 x 313mm
Khoom yuag	3100grams
Khoom muaj peev xwm	55 liter
Pwm khoom rau kab noj hniav &. Lub hlwb	P20/718H/2738
Nos ntawm kab noj hniav	1 kab noj hniav
Kev Txhaj Tshuaj System	Kub Khiav
Kev txhaj tshuaj tshuab	680T
Tuaj pwm loj	1250x880x720mm
Pwm Nyhav	6200Kg
Pwm Lub Neej	Ntau tshaj 500, 000 pcs
Lub sijhawm khoom xa tuaj	45 hnub

 

 

Nws yog ib qho tsim nyog los txiav txim siab ntau yam xws li cov qauv khoom lag luam, cov yam ntxwv pwm, moulding txheej txheem kev nkag siab thaum tsim cov pwm ntawm cov yas txhaj tshuaj. Ntawm no yog cov kauj ruam tsim tseem ceeb thiab saib xyuas:

1. Cov qauv qauv thiab cov qauv kev tsom xam

Qhov loj me thiab phab ntsa tuab: Crates feem ntau yog cov ntses ntses, nws yog ib qho tsim nyog yuav tsum tau ua kom muaj txiaj ntsig, feem ntau yog cov crates, kom tsis txhob ntshai lossis deformation.

Kev txhawb nqa cov kab thiab cov qauv ua haujlwm: Thaum tsim kev txhawb nqa cov kab (cov txheej txheem sib luag, thiab lwm yam.

Parting nto xaiv:

Parting raws qhov siab tshaj plaws ntawm crate kom tsis txhob rov qab.

Cov kab ntu yog zais kom deb li deb tau hauv qhov chaw tsis zoo nyob hauv qab (xws li hauv qab lossis ntug ntawm lub ntsej muag ntawm lub ntsej muag.

2. Gating Tsim Qauv Tsim

Rooj vag hom:

Lub rooj vag sab: Haum rau me me thiab nruab nrab crates, tus nqi tsawg, tab sis yuav tsum tau manually txiav tawm ntawm lub rooj vag.

Tratent Rooj vag: Tsis siv neeg demoulding, haum rau automated ntau lawm.

Ntau tus point khiav: Cov ntses ntses loj tau siv los ua kom lub sijhawm sau luv luv thiab txo cov cim weld (xws li symmetrical gluing ntawm plaub fab ntawm crate).

Flow Channel Tshuav yog siv los xyuas kom meej tias cov yaj tau muaj tusyees tsis muaj tseeb thiab tsis txhob ua warning (xws li h-zoo li heel gutor channel).

Txias Noj Kom Zoo: Teeb qhov kawg ntawm cov kwj deg kom tiv thaiv kom tsis txhob txias pub los ntawm thaiv lub rooj vag.

3. Cua txias tsim

Ua raws li cov duab ntawm cov dej: npaj cov kav dej txias raws qhov profile ntawm cov thawv, tshwj xeeb tshaj yog rau thaj chaw sib sib zog nqus (xws li sab phab ntsa thiab hauv qab lub thawv).

Thaj Tsam Qhov Kub Tswj Kub: Cov chaw tuab ntawm cov cag ntoo (xws li lub hauv paus ntawm kov) ntxiv dag zog tiv thaiv kev sib txuam tsis sib xws.

Xaiv cov khoom siv: Tooj liab alloy lossis beryllium tooj liab ntxig rau hauv ib cheeb tsam txias.

4. Ejector thiab ejector system

Sab saum toj Rod txheej txheem:

Tusyees faib tawm hauv qab thiab sab phab ntsa ntawm lub thawv kom tsis txhob muaj kev lom zem ingormation.

Qhov txoj kab uas hla yog ntau dua los yog sib npaug ntawm φ5mm ({mm rau cov thawv loj), thiab tus lej raug txiav txim siab raws li thaj chaw npaj.

Cov txhab-pab txhawb nqa cov roj: Cov kab ke sib sib zog nqus lub thawv tuaj yeem nruab nrog cua valve auxiliation ingle.

Tso tawm nqes hav: Sab hauv txoj kab nqes ntau dua los yog sib luag rau 1 degree, sab nraud phab ntsa kab ntsig}. {2}} degree (pp / HDPE cov khoom).

5. Tso tawm kev tsim qauv

Tso cov zawj: Teeb hauv cov chaw sib koom ua ke, ejector qhov thiab ntxig qhov sib txawv, tob}. {}}. 04mm (pp khoom siv).

Lub tshuab nqus tsev: vented steel lossis venteded steel ntxig yog muaj rau cov chaw sib sib zog nqus thaj chaw.

6. Pwm qauv thiab cov khoom xaiv

Pwm Cov Khoom Siv: Ua Ntej tawv Hlau (xws li P20 / 718H), Template Thickness ntau dua los yog sib npaug rau 300mm (pwm loj).

CARYER / CENONE: Cov khoom siv hardness siab (piv txwv li S136, Nak8 {2}} pmished rau ra0.2μm lossis tsawg dua.

Phau Ntawv Qhia thiab Txawb Ntaus: Ntxiv cov conical muab kev thaiv thiab cov kab lus qhia kev qhia kom paub meej pwm kaw.

7. Kuaj thiab ua kom zoo

Txheej Txheem tsis: Theem Txhaj Tshuaj (Ua Ntej Quas

Teeb meem daws teeb meem:

Shrinkage: nce cov tuav siab lossis kho lub rooj vag txoj haujlwm.

Weld Cim: Ua kom zoo dua tus naj npawb ntawm cov rooj vag lossis nce cov lus melt.

Deformation: kho cov dej txias lossis ntxiv rau kem.

 

 

Kev xaiv ntawm cov hlau rau cov yas ntses crate yuav tsum nkag siab txog cov ntsiab lus xws li pwm, kev ua tau zoo, corrosion tsis kam, polishing tsis kam thiab nqi. Hauv qab no yog cov ntsiab lus ntawm cov hlau siv thiab lawv daim ntawv thov cov xwm txheej:

1. Ua ntej-hardened steel (ua ntej-tawv tawv tuag hlau)

- Cov qeb kawm raug: P20 (PCR2MO), 718h (hloov P20), Nak80 (Tatsu, Nyiv)

- Nta:

-P20: Hardness Hrc 30-35, yooj yim ua, tus nqi qis, haum rau me me thiab nruab nrab-qhov me me batch ntau lawm.

{{0 {{}} h: HRC 35-40}}}}

-Nak80: pre-nyuaj xeev (hrc 37-43), zoo heev rau kev ua tau zoo, haum rau cov ntses ntses zoo).

-Cov khoom siv hluav taws xob: Lub thawv ntses yas zoo tib yam (PP / PE Khoom), tsis muaj kev kho cua sov ntxiv, haum rau me me thiab nruab nrab pwm.

2. Corrosion-resistant stainless hlau

- Qeb kawm qib: 420 (4CR13), s136 (Assab), HPM38 (Hitachi)

- Nta:

{{0 {}}}: zoo corrosion tsis kam, hardness} (tsim nyog rau kev kho cua sov (xws li dej qab zib ua khoom).

- S136: Cov Purity siab stainless hlau, zoo heev corrosion, zoo heev polishing kev ua tau zoo, haum rau kev sib chwv ntev nrog dej pwm.

- Daim Ntawv Thov Kev Ua Yeeb Yam: Ntses Crate Mould nrog cov av noo, dej hiav txwv kev sib cuag lossis tu kom nquag.

3. Kev siab zoo hnav-resistant kub ua haujlwm steel

- QIB QIB: H13 (4CR5Mosiv1)

- Nta:

- Cov kev kub siab tsis kam (saum 500 degree), hnav tsis kam tiv, haum rau kev txhaj tshuaj nrawm lossis cua txias / cua txias.

- Xav tau kev kho cua sov (Hardness Hrc 45-50}), tus nqi siab.

- Daim Ntawv Thov Kev Ua Yeeb Yam: Pawg ntau lawm los yog muaj cov iav fiber ntau ntxiv kom ulastics (xws li Reasced PP Fish Box).

4. Kev khwv nyiaj txiag cov hlau hlau

- Kawm qib: 45 # STEEL, S50c

- Nta:

-Txoj tus nqi, tab sis tsis zoo hnav thiab corrosion tsis kam, xav tau kev kho mob nto (xws li chrome plating, nitriving).

- Tsim nyog rau me me catch kev sib tw ntau lawm lossis tsawg precision pwm.

- Siv cov xwm txheej muaj feem xyuam: pwm ib ntus lossis cov xwm txheej nyiaj txiag tsawg.

Cov Khoom Siv Xaiv

1. Cov ntses ntses zoo tib yam (PP / PE, me me thiab nruab nrab Batch): P20 lossis 718h yog qhov zoo dua, tau noj rau hauv tus nqi nyiaj thiab lub neej.

2. High corrosion Kuj: Xaiv 420 lossis S136 Stainless hlau kom tsis txhob xeb cuam tshuam rau lub neej ntawm pwm.

3. Cov npoo siab tiav: Nak80 lossis S136, kom ntseeg tau tias qhov tsos ntawm lub thawv ntses yog flawless.

4. Qhov loj batch ntau lawm: H13 lossis siab tawv hardness cuab yeej hlau (xws li D2), txhim kho cov hnav tsis kam.

5. Tus nqi them qis dua: 45 # kev kho cov hlau deg.

- Cov qauv tsim qauv: steel thermal conductivity cuam tshuam nrog kev txhaj tshuaj txuag, H13 thiab tooj Alloy ntxig ua kom zoo dua qub.

-Mould Qhov loj me: loj loj pwm yuav tsum xaiv cov hlau uas muaj kev nyuaj (xws li 718h) kom tsis txhob muaj kev kho cua sov.

-Txhua kev siv tshuab: Ua Ntej tawv Hlau tuaj yeem ua tiav ncaj qha, thiab lwm cov hlau yuav tsum tau txais kev kho kom sov.

Nws raug nquahu kom ua kev sib txuas lus hauv-tob nrog cov neeg muag khoom tuaj yeem raws li kev xav tau ntau yam tiag tiag), thiab kev sim ua hlau yog tsim nyog.

 

 

Txhawm rau kom muaj lub neej ntawm kev txhaj tshuaj pwm, nws yog ib qho tsim nyog los ua kev tswj hwm los ntawm kev tsim qauv, tsim khoom, siv thiab lwm qhov txuas. Nov yog qee qhov ntsuas tseem ceeb:

1. Pwm Cov Khoom Xaiv

- Zoo siab tuag hlau: Xaiv cov kauj ruam tuag, cov kev ua kom muaj zog thiab cov khoom lag luam zoo li H13 raws li cov khoom lag luam hauv nroog (xws li H13), P20, thiab lwm yam).

- Cov Khoom Siv Hluav Taws Xob: Xav txog cov yam ntxwv ntawm cov khoom siv (xws li cov yas ntim cov iav uas muaj yooj yim los hnav), xaiv pwm hlau nrog kev kho kom zoo dua lossis kho kom zoo dua qub.

2. Tsim Tsa Pwm Tsim

- Kev ua kom zoo nkauj: tsis txhob ntse fab lossis nyias phab ntsa tsim los txo kev ntxhov siab; Mastract tsim ntawm demoulding nqes hav kom txo cov demoulding tsis kam.

- Cua txias zog: uniform txias channel layout kom tsis txhob muaj kev kub ntxhov hauv lub zog los yog deformation.

- Flow channel thiab pa kev tsim: txo cov dej ntws tsis kam ntawm molten yas, teeb lub broco tank tsim nyog kom tsis txhob cuab roj av lossis hlawv.

- Muab cov khoom saum npoo av thiab txuam nrog qhov tseeb: kom ntseeg tau tias qhov chaw sib koom ua ke, pwm, ntxais thiab lwm qhov ntawm kev sib koom tes sib txuas yog tsim nyog hnav.

3. Precision Raug

- Txheej txheem kho cua sov: dhau los ntawm quenching, tempering thiab lwm cov txheej txheem los txhim kho lub hardness thiab tawv ntawm pwm.

-Surace Kev Kho Mob: Nitrace, chrome plating, pvd txheej (xws li tinn, tialn) thiab lwm yam thev naus laus zis los txhim kho saum npoo hardness thiab corrosion tsis kam.

- Machining qhov tseeb: Xyuas kom cov qhov tseeb ntawm cov pwm (xws li cov pwm seem (xws li daim iav polishing), txo kev sib txhuam thiab pwm sib tw.

4. Cov haujlwm ua haujlwm

- Txhaj tshuaj Molding Parameter Optimization:

- Kev tswj qhov kub thiab txias: Teeb lub zog fais fab thiab ua kom haum rau kev ntxhov siab thermal los ntawm kev ntxhov siab lossis qis dhau.

- Siab thiab nrawm: txo kev txhaj tshuaj nias thiab ceev kom txo pwm cuam tshuam kev cuam tshuam.

-Pressure tuav thiab lub sijhawm txias: teeb lub siab tuav lub sijhawm tsim nyog kom zam dhau kev tshaj lij; Ua kom muaj kev txias txaus ua ntej qhib pwm.

-Amoid muaj ntau zog: kev txwv ntau dhau yog txwv (xws li dhau ntawm clamping quab yuam lossis txhaj tshuaj ntim txwv).

5. Kev tu thiab txij nkawm

- Tu thiab Xub tiv thaiv:

- Tu cov roj yas thiab roj tom qab txhua qhov ntau lawm kom tsis txhob xeb.

- Thov los tiv thaiv cov roj xeb thaum tsis kam ua lub sijhawm ntev, thiab khaws cia.

- Lubrication kev tswj hwm: Tsis tu ncua cov roj kub kom txav chaw xws li thimble, xaub thiab cov lus qhia post.

- Kuaj thiab kho:

- Txheeb xyuas cov khoom siv pwm ua ke, cov kab nrib pleb lossis xeb, kho cov kev puas tsuaj me me nyob rau lub sijhawm.

- Hloov chaw lossis kho dua tshiab ntawm cov khoom hnav hnyav xws li thimbles thiab ntxig.

6. Kev Tswj Xyuas Ib puag ncig ntau lawm

- Qhov kub thiab vaum: zam pwm kom muaj xeb hauv cov av noo.

- Huv si cov khoom siv: xyuas kom meej tias cov ntaub ntawv raw yooj yim yog pub dawb ntawm impurities (xws li cov hlau me me, hmoov av) kom tiv thaiv khawb cov pwm.

- Kev ua lag luam tshwj xeeb: Cov neeg tshaj tawm cov neeg ua haujlwm kom siv cov pwm kom raug kom tsis txhob muaj kev kub ntxhov lossis kev sib tsoo.

7. Pwm Saib Xyuas thiab Kev Tswj Xyuas Lub Neej

- Tus naj npawb ntawm kev siv cov ntaub ntawv: Cov pwm hlau moulding moulding lub sij hawm, twv seb lub neej.

- Kev tshuaj xyuas ib txwm: siv ultrasonic, tsom iav thiab lwm yam cuab yeej kom pom cov kab nrib pleb lossis nkees.

-SPare Qhov Chaw Tswj Xyuas: Npaj cov chaw hnav (xws li cov ntxig, thaum ub) ua ntej kom luv luv ntawm kev txij nkawm kom luv.

8. Hwm nrog cov xwm txheej tshwj xeeb

- Cov ntaub ntawv corrosive: siv cov hlau corrosion-resistant (xws li S316) lossis ntxiv cov txheej av.

- High iav fiber khoom: kev siv ntau dua hardness tuag hlau, thiab ntxiv dag zog rau kev kho deg (xws li txheej nyuaj).

Cov tub ntxhais ntawm kev ncua lub neej ntawm kev txhaj tshuaj pwm yog:

✅hal zoo khoom + scientific tsim qauv

✅precision raug + kev siv txheem

Kev Tu Khoom Noj + Kev Tswj Tiv Thaiv Tiv Thaiv

Los ntawm kev tswj lub neej kev taug kev lub neej, pwm lub neej tuaj yeem txhim kho thiab cov nqi tsim tau txo.

 

 

Pwm hlau

KUB khiav system

 

Txheem Qhov

 

 

Xaiv txoj cai txhaj tshuaj molding tshuab rau cov crate pwm kom muaj kev tshuaj xyuas cov pwm loj, khoom siv, kev ua haujlwm tau zoo thiab khoom siv. Ntawm no yog cov kauj ruam tseem ceeb thiab yuav ua li cas xaiv cov ntsuas:

1. Xam ntawm cov tub ntxhais tseem ceeb

(1) clamping yuam

Pwm xauv yuam kev yog thawj ntu ntawm kev txhaj tshuaj molding tshuab kev xaiv, uas yuav tsum tau npog cov pwm sib txuam ntawm cov pwm faib khoom:

Clamping yuam (tons) {{{= Projected cheeb tsam (cm²) \ sij hawm cov khoom siv siab (mpa) \ \ div 1000]

- Qhov chaw npaj ua: Qhov chaw tshaj tawm cov kab ke tshaj plaws (ntev × dav) ntawm lub thawv tig + thaj chaw ntawm lub pour system.

-Material pressure: According to the material selection (PP/HDPE usually takes 30-50MPa, deep cavity or thin wall takes the upper limit).

Piv txwv:

Qhov loj me ntawm CRATE yog 500 × 400 hli, thiab thaj chaw ntawm cov dej pouring yog li 10%

Qhov Chaw Ua Haujlwm =} (50cm × 40cm) × 1. {{4 4} cmo

Clamping yuam kev=2200}} × 50 / 1000=110 tons (yuav tsum tau xaiv ntau dua lossis sib npaug ntawm 120 tons ntawm cov qauv)

(2) txhaj tshuaj hnyav

Lub theoretical txhaj tshuaj ntim ntim ntawm kev txhaj tshuaj molding tshuab yuav xav tau npog tag nrho cov hnyav ntawm "cov khoom + sib zog lossis sib npaug zos \ sij hawm 1.5 \

Cov Khoom Siv Hluav Taws Xob: PP txog {{{{0}}}}}. 91g / HDPE, HDPE txog 0.95G /M³.

- Kev Nyab Xeeb Kev Nyab Xeeb: Feem ntau 1. {5-2. {}}, Kom tsis txhob txhaj tshuaj ntim ntau dua 80% ntawm lub tshuab muaj peev xwm.

Piv txwv:

Turnover Box Net Nyhav 1500G, Khiav Nyhav 200g, tag nrho qhov hnyav 1700g

Theoretical txhaj tshuaj loj dua los yog sib npaug rau 1700 × 1. {2}} g (yuav tsum tau xaiv qhov kev txhaj tshuaj ntim ntau dua lossis sib npaug rau 3000g qauv)

(3) NTSIA HLAU COME THIAB Stroke

- Ntsia hlau txoj kab no: cuam tshuam nrog yas ceev thiab siab, txoj kab uas hla loj loj tau siv φ {1}} mm).

- Txhaj stroke: kom tau raws li cov yaj txhaws, mob stroke ntau dua lossis sib npaug ntawm cov khoom lag luam (sib sib zog nqus ntawm cov khoom (sib sib zog nqus lub thawv (sib sib zog nqus

2. Pwm thiab Khoom Siv Txuas

(1) Template Loj thiab Modulus

- Template Loj: Txhaj Tshuaj Molding Tshuab

- Pwm Thickness: Pwm kaw qhov siab yuav tsum tsis pub dhau qhov yam tsawg kawg - ntau tshaj pwm cov tuab ntau ntawm kev txhaj tshuaj molding tshuab.

Qhov loj me ntawm Turnover lub thawv pwm:

Cov Qauv Yuav Tsum Tau: 800 × 600mm (me me) mus rau 1500 × 1200mm (Loj)

Pwm Thickness: {400-800 hli (yuav tsum phim cov pwm ntawm cov khoom molding tshuab)

(2) pwm qhib kev taug kev thiab Ejervation qhov chaw

- Pwm qhib stroke: nws yuav tsum loj dua qhov siab ntawm lub thawv tig-} {{{{1 {50-100 mm).

Piv txwv li: Turnover lub thawv qhov siab 300 hli → Qhib stroke ntau dua lossis sib npaug rau 300 2 + 50=650 hli.

- Ejection stroke: xyuas kom meej tias tus pas nrig ejector tuaj yeem thawb tawm cov khoom (sib sib zog nqus lub thawv yuav tsum muaj ntau dua los yog sib npaug rau 100mm).

3. Lwm yam tseem ceeb

(1) Cov Khoom Siv Khoom Haum Haum

-Barrcel kub: PP ua qhov kub kub yog hais txog 200-280 degree, nws yog ib qho tsim nyog los xyuas kom meej qhov ntsuas kub yog ntawm kev txhaj tshuaj molding tshuab.

- Ntsia thawv nyem sib piv: PP / HDPACE Pom zoo Compression Piv 2. {{}} (Universal ntsia hlau tuaj yeem yog).

(2) Ntau Lawm ua voj voog ua kom zoo

- Kev Txhaj Tshuaj Ceev: Cov thawv loj yuav tsum tau txhaj tshuaj hnyav (loj dua los yog sib npaug ntawm cov hluav taws) los txo qis lub sijhawm.

-Ua Txuag Yuav Tsum Tau: Servo lub cev muaj zog lossis tag nrho-lub cev muaj zog txhaj tshuaj molding tshuab tuaj yeem txo cov zog kev siv zog (haum rau huabCUS NTAU LAWM).

(3) Cov kev ua haujlwm tshwj xeeb

- Ntau pua txhaj tshuaj tiv thaiv kev tswjfwm ntawm txhaws ntawm txhaws thiab siab tuav kom txhim kho shrinkage hauv thaj chaw tuab phab ntsa.

-Cov rub tawm txoj haujlwm: Yog tias lub thawv Turnover muaj sab nrog lub qhov lossis thim rov qab, xaiv cov qauv nrog lub tog raj kheej hydraulic.

4. Xaiv cov txheej txheem

A. Leem hom-xauv quab yuam thiab txhaj tshuaj (core parameter kuaj).

B. Txheeb xyuas cov pwm installation loj (qauv qauv, pwm tuab, pob tw ntshav).

C. Matching Cov Txheej Txheem Khoom Siv Yuav Tsum Muaj (Churrine Kub, Ntsia Hlau Ntaus).

E. Kev ntsuam xyuas ntawm cov nta ntxiv (kev siv tshuab ua rau kev teeb tsa hluav taws xob kom txuag tau).

F. Txheeb xyuas cov khoom siv hom thiab ruaj khov (Haitian, Zhenxiong, Engel thiab lwm hom nqi sib txawv).

5. Cov qauv kev pom zoo (nqa pp Turnover lub thawv ua ib qho piv txwv)

| Turnover lub thawv loj|Pwm Locking Force|Kev Txhaj Tshuaj Ntau|Pom zoo qauv |

| 300 × 200 × 150 hli|60-80} tons|800-1200 g|Haitian Ma1600 / II |

| 500 × 400 × 300mm|120-150} tons|2500-3500 g|Zhenxiong JM128MK-III |

| 800 × 600 × 400 hli|300-400} tons|6000-8000 g|Engel yeej 370 |

- Qhov tseeb hom kev kuaj xyuas: tom qab cov kev suav ua theoretical, cov tsis muaj yuav tsum tau kho los ntawm hom kev xeem (xws li txo lub tshuab ntsuas (xws li ua kom zoo ntawm lub rooj vag tsim).

- Muaj cov kev hloov kho tshiab ntxiv: Xaiv cov qauv loj dua kom hloov kho kom haum pwm rau yav tom ntej.

- Kev Siv Zog thiab Kev Tswj Xyuas Txij Nkawm: Tag Nrho Lub Cev Muaj Zog Txhaj Tshuaj Molding Tshuab Muaj Siab Precision tab sis kim tus nqi, siv tau ntau dua.

Los ntawm cov qauv saum toj no, nws tuaj yeem ua kom cov kev sib txuam zoo ntawm kev txhaj tshuaj molding tshuab thiab Turnover lub thawv pwm, thaum noj mus rau hauv tus account ntau lawm ua haujlwm thiab tus nqi tswj.