Yas khib nyiab thoob pwm

 

Pwm npe	Yas khib nyiab thoob pwm
Cov Khoom Siv Thoob Thoob	HDPE, Yas
Thoob Loj	D280x300mm
Khoom muaj peev xwm	10Ltr
Pwm khoom rau kab noj hniav &. Lub hlwb	P20, 718, 2738
Pwm puag	P20
Kev Txhaj Tshuaj System	Txias / kub khiav
Kev txhaj tshuaj tshuab	1350T
Tuaj pwm loj	1080x950x1350 hli
Pwm Lub Neej	Ntau tshaj 500, 000 pcs

 

Cov khib nyiab yas hauv cov pwm ntim rau ntau qhov chaw:

Cov thoob tsev neeg cov khib nyiab: me me rau nruab nrab-qhov loj me (5l {2}} l) rau chav ua noj, chav dej, feem ntau siv lossis thawb-hau-hau.

Sab Nraum Zoov / Chaw Sau Npe: 120L -240} l) nrog cov chaw ua si, txoj kev, thiab thaj chaw sib txawv.

Muaj cov khib nyiab ntim cov khoom khib nyiab: nce cov ntsiab lus (txog 660L) nrog cov log rau kev thauj mus los yooj yim hauv cov tuam txhab thiab cov chaw khaws khoom.

Cov khoom tshwj xeeb khib nyiab cais: Ntau daim ntawv tuaj pwm rau cov khoom siv rov qab nrog cov ntu sib txawv rau hom khib nyiab txawv.

 

 

Cov txheej txheem tsim khoom thiab kev txiav txim siab

Kev tsim cov yas khib nyiab thoob cuam tshuam nrog ntau cov kauj ruam tseem ceeb:

Xaiv cov khoom siv: Cov huab cua sib txawv nrog pp (polypeylene), Abs, HDPE (High-ntom polyethylene), xaiv rau kev ua haujlwm ntev thiab nqi. Cov khoom lag luam zoo nkauj tau tsim los ntawm cov khoom siv ruaj khov xws li 718h steel, P20, lossis H13 kom tiv thaiv tau ntau dua.

2. Pwm Tsim: Siv Software nyiam thaum UG lossis CAD los xyuas kom meej qhov ntev thiab haum zoo ntawm cov khoom siv.

3. Prototyping thiab kuaj: tsim cov qauv rau kev pom zoo ua ntej kev sib tw puv.

4. Ntau Lawm: Txhaj tshuaj molding tshuab ua kom sov Yas kom melting taw tes thiab tshem nws mus rau hauv cov pwm kab noj hniav.

5. Txias thiab Ejection: Cov pwm ua kom khov rau cov yas ua ntej tshem cov khoom tiav.

Cov kev txiav txim siab ntau lawm suav nrog lub sijhawm ua voj voog lub sijhawm, cov xim av thuv uniformity, thiab tswj cov khoom lag luam zoo ib yam nyob hauv ntau lawm. Cov kev kho deg: cov kev xaiv xws li etching, daim iav polishing, lossis textured tiav cuam tshuam rau cov khoom kawg

 

 

Kauj ruam 1: Tsim qauv & engineering

3D qauv: Siv CAD software (solidworks, autocad, lossis ug nx) los tsim cov pwm nrog qhov ntev.

Phab ntsa tuab: tswj cov thickness nruab nrab (feem ntau {2-4 mm) kom tiv thaiv kev ua rog lossis cov cim dab dej.

Draft cov ces kaum: ntxiv {1-3 Degree Draft cov ces kaum cov ces kaum kev xav tau yooj yim.

Tav & Kev Pab Txhawb Zog: suav nrog cov qauv kev txhawb nqa kom txhim kho lub zog yam tsis muaj zog ntxiv.

Venting: Tsim Kom Zoo Vents ({0. {{{}}. 04mm qhov tob) kom tsis txhob ntxeem cua thiab hlawv cov cim.

Kauj ruam 2: Xaiv cov khoom

Mould Base: Use hardened steel (P20, 718, H13) for long lifespan (>500, 000 cmles).

CARITY & CONE: Xaiv rau S136 stainless hlau rau corrosion tsis kam (yog siv abs lossis PVC).

Kauj ruam 3: Machining & Raug

CNMILLING & EDM: precision-txiav cov pwm kab noj hniav thiab cores.

POLISHING & Kev ntxhib los mos:

Daim iav polish rau glossy tiav.

Textured (xws li, sandblasting, etching) rau matte lossis cov qauv hniav zoo nkauj.

Cua txias zog: Ntxiv cov conformal txias xa mus rau lub sijhawm sai.

Kauj Ruam 4: Pwm Kuaj & Kev Kho Kom Haum

Kev txhaj tshuaj: Kuaj nrog cov khoom siv yas tiag tiag (HDPE, PP, ABS).

Txheeb xyuas qhov tsis xws luag:

Sink Marks → kho kom txias lossis phab ntsa tuab.

Flash → txhim kho clamping quab yuam lossis haum.

Warping → Ua kom zoo hloov cov nqi txias.

Lub sijhawm voj voog ncig ua kom tau zoo: txo lub sijhawm txias thaum lub sijhawm ua kom zoo.

Kauj ruam 5: Ntau Lawm & Txij Nkawm

Kev tu kom huv: tiv thaiv cov khoom seem buildup.

Lubrication: cia kom txav mus rau qhov chaw du.

Tshuaj Xyuas: Kos rau hnav (piv txwv li, ejector pins, kab noj hniav).

 

 

Hom kev siv hlau siv rau cov khib nyiab thoob plaws (thoob khib nyiab nyob ntawm cov khoom tuaj yeem nyob ntawm cov khoom lag luam zoo li cov khoom ntim, cov khoom siv yas, thiab cov kev yuav tsum tau ua haujlwm. Ntawm no yog feem ntau cov qauv hlau uas siv:

Xwm txheej	Pom zoo hlau
Tus nqi qis tus nqi	45 # steel
Nruab Nrab Ntau Lawm (HDPE / PP Bins)	P20 lossis 718
High-port ntau lawm (1M + lub voj voog)	H13
Corrosive plastics (PVC, rov qab siv Mat.)	S136
Loj-ci tiav (Hwm Bins)	Nak80

Cov Kev Txiav Txim Siab Tseem Ceeb Thaum xaiv pwm hlau

Yas Khoom - Cov nplais uas tsis muaj av ntawm (piv txwv li, iav-puv) xav tau cov hlau nyuaj li H13.
Mould Lifpan - Cov Khoom Uas Muaj Siab Tshaj Tawm Tau Xav Tau Hlau Hardened.
Nyiaj txiag - P20 yog tus nqi-ua tau zoo; S136 / Nak80 tau hwm.
Nto tas - Daim iav Polish yuav tsum tau nak80 lossis s136.

 

 

 

 

 

Pwm hlau

 

KUB khiav system

 

Txheem Qhov

 

 

Kev txij nkawm kom zoo yog qhov tseem ceeb heev rau ntau npaum li cas lub neej ntawm koj cov ntaub pua plag hmab yas txhaj tshuaj txhuam thiab kom zoo sib xws ntau lawm. Ua raws li cov lus qhia kev txij nkawm kev txawj saib xyuas no:

1. Kev tu cov txheej txheem tu

Tom qab txhua qhov kev tsim khoom ntau lawm: Tshem tag nrho cov roj hmab ntxiv uas siv tooj dag lossis cov cuab yeej tooj liab (tsis txhob ua hlau kom tsis txhob khawb).

Txhua lub lim piam kev ntxuav txhua lub limtiam: Siv cov tshuaj tua kom muaj txiaj ntsig zoo kom yaj kom tshem tawm cov khoom siv tawv ncauj.

Them nyiaj tshwj xeeb rau: venting raws, ejector PIN chaw, thiab cov khoom siv zawv vov.

Kev tsim nyog cia

Lub sijhawm luv luv (qis dua 1 hlis):

Tsho tiv no nrog lub teeb rust tiv thaiv

Khaws rau hauv qhov chaw qhuav

Lub Sij Hawm Ntev:

Thov kev tiv thaiv kab xeb hnyav

Disassemble thiab Qhwv Cov Khaub Ncaws Sib cais

Tswj {20-30% av noo

3.COMMON COV PEEB TSAM & TXHEEJ TXHEEM

Tsab	Kev kom	Lus teb
Stale seem	Hnav ejector pins	Hloov pins, Polish nto
Nto qhov tsis xws luag	Tsis huv	Kev Tu Tshuab Ultrasonic
Qhov loj kawg	Thermal nthuav dav	Txheeb xyuas qhov system txias
Txhaj Tshuaj Tsawg	Thaiv Vents	Huv Si Cov Chaw Muag Khoom Huv Si